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Home » All Posts

Easy Sew DIY Fleece Hat

Published: Jan 20, 2023 by Shelly · This post may contain affiliate links · 2 Comments

Hand holding piece of fleece that was knotted to secure pom pom on top of the hat with scissors, a ruler and pin cushion near by.

Winter hat sewing pattern

This Easy Sew DIY Fleece Hat turned out so cute and truly is easy to make. It would be a perfect learn to sew project for you or for the kids in your life. 

You can hand sew or machine sew the one seam this DIY fleece hat requires.

Hand holding scissors next to a rectangle of fleece with a ruler, pin cushion and measuring tape near by.

Free printable fleece hat pattern for adults or kids

Here is a link to a free printable fleece hat pattern for adults or kids. It is a template for you to use when taking your measurements so your hat fits. It also gives some average hat sizes if you want to make hats for gifts.

Here is the link to that free printable: DIY Fleece Hat Free Printable Pattern

Fleece hat sewing pattern free

Measure the diameter of your head. Add 1 inch to this measurement.

Cut a rectangle piece of fleece that is the length you measured your head wide and 16 inches tall.

That’s all there is to it.

Note- If your fleece does not stretch it will not work well for this project.

Tip- If your fleece has a one-way design (a design that must be a certain direction or it will be upside down) refer to the DIY Fleece Hat Free Printable Pattern to cut your fleece correctly. Otherwise your design may be sideways or upside down on your hat!!

Hand showing stitching on side of fleece with scissors and pin cushion near by.

Making a fleece hat

Cut fringe along one long edge that is about ½ inch wide (about the width of your finger) and is 2 ½ inches deep into the fabric. This doesn’t have to be perfect. It will be gathered into a pom-pom later.

You can see in the picture and video that I do not draw lines on the fleece to cut the fringe. If you have younger kids making this, they may need some help in keeping the cuts even.

Tip: For fleece that has a one-way design, be sure to lay the fabric in front of you with the design the right direction. Then cut the fringe at the long edge that is on the top.

Hand laying on fleece showing zig zag machine stitching on side of fleece rectangle.

Sew fleece hat- only one seam

Fold the fleece in half with right sides together (on some fleece there is no right or wrong side). This is a “hamburger fold” that makes the fabric piece short (NOT a hot dog fold that makes it long).

Make a hand sewn running stitch with small stitches OR machine stitch with a zig-zag stitch ½ inch from the short edge (cut edges, NOT the folded edge). 

Thread a needle with a double thread and tie a knot in the end.

Image of small strip of fleece cut for pom pom on top of hat.

Here are videos about how to thread a needle and tie a knot in your thread. 

  • How to Thread a Needle Video
  • How to Tie a Knot in Your Sewing Thread Video

Here is a video on making a running stitch

  • How to Make a Running Stitch Video

If machine sewing be sure to back stitch at the beginning and the end of the seam. This will keep it from unraveling.

After the seam is done, turn the fleece right side out- so the seam is on the inside of the fleece tube.

Hand holding bunch of fleece strips above the hat to make a pom pom.

How do I make the pompom?

Cut a narrow piece of your fleece that is about ¾ inch wide and about 8 inches long.

Gather the fringed edge of the fleece in your hand.

Tie the narrow piece of fleece around the gathered fleece right below the fringe so that it allows the fringe to hang loose. Tie tightly with a good knot so it stays tied.

Making the fleece hat brim

Roll up the other edge of the fleece to make a brim and try it on. Keep rolling it until you like the way it looks and fits.

You did it! 

Hand folding bottom of hat up to make rim with scissors, ruler and pin cushion near by.

Isn’t your fleece hat cute?

I had planned to make these with all the grand kids at Christmas and have a fun photo to share. But we had Covid keep one family away and ice keep another family away.

So I'm tucking the fleece away until next winter when we want a craft. I’ll add a photo once we get the project done!

Be sure to let me see your fun DIY Fleece Hat creations!

Almost finished black, grey and red patterned fleece hat with ruler, scissors and pin cushion near by.

YouTube Video

The video instructions can also be found on YouTube. You can watch the video and you can subscribe to the YouTube channel there as well if you want.

Here is the link: Easy Sew DIY Fleece Hat YouTube Video

Would you like other project ideas for learning to sew?

  • DIY Easy-to-Sew Microwavable Rice Pack
  • DIY Hand Embroidered Cards
  • How to Make a Scrunchie
  • Simple to Sew Apron DIY Gift

Enjoy!

If you try this craft, let me know! Go ahead and leave a comment, rate it, and tag a photo with #WelcometoNanas wherever you post.

Come join the fun at https://welcometonanas.com

Almost finished black, grey and red patterned fleece hat with ruler, scissors and pin cushion near by.

Easy Sew DIY Fleece Hat

Shelly
An Easy Sew DIY Fleece Hat takes one hand or machine sewn seam to create. Perfect learn to sew project, fast, easy, and great for gifts.
Print Pin
Prep Time 10 minutes mins
Cook Time 30 minutes mins
Total Time 40 minutes mins
Type Sewing
Cuisine Craft
Yield 1 hat

Equipment

  • Scissors
  • Sewing machine, thread Optional- may hand sew

Items Required
  

  • Fleece- about ½ yard (makes two hats)
  • Free printable Easy Sew DIY Fleece Hat Pattern print off at this link
  • Needle and thread

Instructions
 

  • Measure the diameter of your head. Add 1 inch to this measurement.
  • Cut a rectangle piece of fleece that is the length you measured your head wide and 16 inches tall.
  • Cut fringe along one long edge that is about ½ inch wide (about the width of your finger) and is 2 ½ inches deep into the fabric. This doesn’t have to be perfect. It will be gathered into a pom-pom later.
  • Fold the fleece in half with right sides together (on some fleece there is no right or wrong side). This is a “hamburger fold” that makes the fabric piece short (NOT a hot dog fold that makes it long).
  • Make a hand sewn running stitch with small stitches OR machine stitch with a zig-zag stitch ½ inch from the short edge (cut edges, NOT the folded edge).
  • After the seam is done, turn the fleece right side out- so the seam is on the inside of the fleece tube.
  • Cut a narrow piece of your fleece that is about ¾ inch wide and about 8 inches long.
  • Gather the fringed edge of the fleece in your hand.
    Tie the narrow piece of fleece around the gathered fleece right below the fringe so that it allows the fringe to hang loose. Tie tightly with a good knot so it stays tied
  • Roll up the other edge of the fleece to make a brim and try it on. Keep rolling it until you like the way it looks and fits.

Video

Keyword DIY fleece hats, free printable fleece hat pattern, learn to sew project, sew fleece hat, winter hat sewing pattern, winter project

Supplies for the Easy Sew DIY Fleece Hat

  • Fleece- about ½ yard (makes two hats)
  • Free printable Easy Sew DIY Fleece Hat Pattern
  • Needle and thread
  • OR Sewing machine, thread
  • Scissors

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Comments

  1. Judy Stinson says

    March 06, 2024 at 1:14 pm

    If your fleece print is nondirectional, which way should the stretch go?
    left-right or up-down?

    Reply
    • Shelly says

      March 08, 2024 at 12:54 pm

      That's a great question. The stretch should go left-right, so it can stretch around your head!

      Reply

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Hello there! I'm Shelly (Nana), an artist, previously homeschooling mother of 3, and now proud grandma (Nana) of 6. I love sharing artistically inspiring, hands-on crafts for kids of all ages. Let's go have some fun!

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